Object: The procedure establishes the rules and the responsibilities for the approach, the development, the review and the verification of the mechanic, electric, pneumatic, software project validation for the assembling devices.
目的：在機(jī)械、電氣、氣動(dòng)、軟件計(jì)劃驗(yàn)證各部分的方案、開發(fā)、評審、確認(rèn)過程中建立起相應(yīng)的規(guī)則和責(zé)任，以便進(jìn)行設(shè)備的裝配。
 
Application field: The following process can be applied to A and B jobs with an amount higher than 50.000€.
應(yīng)用領(lǐng)域：下列程序用于金額超過50.000€的項(xiàng)目A和B。
 
Operation procedures and responsibility
操作規(guī)程和責(zé)任
 
PHASE 1第一階段 :
PROCESSING PLANNING過程規(guī)劃:
MED and ESD receive from SE M07 job card, M03 Detailed Technical/Economic quotation analysis, M04 sum-Up card expenses/hours. All the documentation, approved by GM, concerned the new line, is attached in the job folder available on the company server and  includes:
機(jī)械和電氣部門收到銷售工程師的M07項(xiàng)目卡,M03詳細(xì)的技術(shù)/經(jīng)濟(jì)報(bào)價(jià)分析分析,M04費(fèi)用/小時(shí)統(tǒng)計(jì)卡。所有與新生產(chǎn)線相關(guān)的文件都要經(jīng)總經(jīng)理批準(zhǔn)，并放在公司服務(wù)器的項(xiàng)目文件夾中，包括:
 

• proposal of possible equipment or components or significant amounts,
• M05 Customer offer,
• Customer order (contract),
• Customer technical specification, Customer specification (if present),
• drawing DWG o DXF version and paper version of the components that must be assembled, samples of components that must be assembled, approximately lay-out of the line.
• 所有可能的設(shè)備或部件的提案或重要的數(shù)據(jù)，
• M05報(bào)價(jià)，
• 客戶訂單（合同），
• 客戶技術(shù)規(guī)范，客戶說明（如果有），
• 所有需要裝配的零部件、樣件以及大致的生產(chǎn)線布置圖的DWG 或DXF版本的和紙質(zhì)版本的圖紙。

 
After the documentation is received, department manager identify the Mechanical Project Manager (MPM), Electrical Engineering Project Manager (EEPM), whom will be presented the job during the review phase of the contract. In some cases, for jobs or technical details during the offer phase, SE could contact the MPM for possible verification and solutions to be introduced to the customer. MEDM and EEDM, each one in their own sector, co-ordinate and follow job planning and documentation compilation.
收到文件后,由部門經(jīng)理指定機(jī)械項(xiàng)目經(jīng)理和電氣項(xiàng)目經(jīng)理,機(jī)械項(xiàng)目經(jīng)理和電氣項(xiàng)目經(jīng)理需要參與合同的審查。在某些情況下,在報(bào)價(jià)階段為了工作或技術(shù)細(xì)節(jié),銷售工程師可以聯(lián)系機(jī)械項(xiàng)目經(jīng)理給客戶介紹可能的驗(yàn)證和解決方案。機(jī)械部門和電氣部門經(jīng)理在各自部門內(nèi)協(xié)調(diào)和跟蹤項(xiàng)目工作計(jì)劃并文件。
 
Consequently to the job’s presentation by SE, the MPM, who is defined thanks to the received documentation and with the collaboration of MTS and MEDM GM for the historical tracking (previous projects and related documentation) and Customer reference, make an analysis of the line and of the lay-out prepared by the sales department. At the same time ESD with the co-operation of MPM examines similar lines, already assembled, for reinforcing the knowledge. After one week from the project presentation, MPM can proclaim a further meeting during which the technical department design institutions explain what it has been understood during the presentation made by the sales department. MPM should prepare the draft of design plan and questionnaire. Taking part at the meeting: GM, EEPM, MEDM, EEDM, SE. In this phase the documents already analysed during the first meeting are going through a technical analysis to point out any critical point. The presence of sales engineer guarantee the absence of doubtful point before begin the planning phase. The meeting conclusions are registered on M32 ‘Project Concept Finalization’ by MPM.
因此，銷售部進(jìn)行項(xiàng)目介紹后，機(jī)械項(xiàng)目經(jīng)理依據(jù)已收到的文件，與機(jī)械部門技術(shù)主管和部門經(jīng)理（和總經(jīng)理）一起分析的歷史文件（之前的項(xiàng)目和相關(guān)文件）以及客戶參考資料，對銷售部門編制的生產(chǎn)線及布置圖進(jìn)行分析。同時(shí)，電氣部門與機(jī)械項(xiàng)目經(jīng)理合作對生產(chǎn)線裝配體進(jìn)行核查，加強(qiáng)對生產(chǎn)線的認(rèn)識(shí)。項(xiàng)目介紹后一個(gè)星期，機(jī)械項(xiàng)目經(jīng)理可以申請召開深層會(huì)議，由技術(shù)設(shè)計(jì)部門說明本部門對銷售部門所做的項(xiàng)目介紹的理解。會(huì)議之前必須準(zhǔn)備好設(shè)計(jì)計(jì)劃初稿以及疑問點(diǎn).參加會(huì)議的人員包括：總經(jīng)理、電氣項(xiàng)目經(jīng)理、機(jī)械部門經(jīng)理、電氣部門經(jīng)理、銷售工程師。在這個(gè)階段中，第一次會(huì)議中已經(jīng)分析過的文件需要再進(jìn)行技術(shù)分析并指出所有的關(guān)鍵點(diǎn)。參加會(huì)議的銷售工程師要保證計(jì)劃階段開始前不存在任何疑點(diǎn)。機(jī)械項(xiàng)目經(jīng)理必須將會(huì)議結(jié)果要填寫在M32“項(xiàng)目技術(shù)方案確定會(huì)”中。
 
After the project presentation, MPM works out immediately the Mechanical Design Plan M09, which describes all the parts of the line and the related configuration.
At the beginning of the mechanical design, the Design Plan will be composed only by the stations, then the MPM has to be update it, add the relevant groups, details and keep the Design Plan available on the server.
The progress of the Design Plan will be monitored by MPM, MEDM, GM and PDM, who might modify the planning according to the development
項(xiàng)目說明會(huì)結(jié)束后，機(jī)械項(xiàng)目經(jīng)理立即制定機(jī)械設(shè)計(jì)計(jì)劃M09，其應(yīng)包含所有線體及相關(guān)結(jié)構(gòu)上的零部件。
在機(jī)械設(shè)計(jì)的開始階段，機(jī)械設(shè)計(jì)計(jì)劃包含工作站，之后機(jī)械項(xiàng)目經(jīng)理必須在服務(wù)器上對它進(jìn)行更新，加上相關(guān)的工作組等細(xì)節(jié)內(nèi)容,保證服務(wù)器上的設(shè)計(jì)計(jì)劃隨時(shí)都是完整可用的。
設(shè)計(jì)計(jì)劃的進(jìn)程受機(jī)械項(xiàng)目經(jīng)理，機(jī)械部門經(jīng)理，總經(jīng)理和生產(chǎn)部門經(jīng)理的監(jiān)督，他們可以根據(jù)進(jìn)展情況修改設(shè)計(jì)計(jì)劃。
 
MPM defines the concept concerned the line automation, the standard that must be used, analyses planning offers and costs.
機(jī)械項(xiàng)目經(jīng)理定義線體自動(dòng)化的概念、必須采用的標(biāo)準(zhǔn)，并分析計(jì)劃的報(bào)價(jià)和成本。
 
If during the opening phase it is necessary to utilize some components defined by the Customer for further test (for ex. feeding system, screwing test etc.) or analysis, some Customer auxiliary equipment in account for manufacturing or testing, they must be defined and reported.
如果在開始階段有必要采用客戶定義的一些部件作進(jìn)一步測試（例如，進(jìn)料系統(tǒng)，擰緊測試等）或分析，采用一些客戶的輔助設(shè)備進(jìn)行加工或測試，則須一起整理后進(jìn)行描述和說明。
 
PHASE 2第二階段:
INTERNAL DESIGN REVIEW內(nèi)部設(shè)計(jì)審核 :
As soon as the unit, the logics of the operative stations working, pallet and station configuration are defined, MPM proclaims a meeting with GM, ESPM, PDM, MD, ESD during that it is discussed the processing and the ‘Mechanical Design Validation’ is drawn up, M10. MPM should prepare all related documents before meeting.
一旦各工作站元件、邏輯可以運(yùn)行，托盤和工作站結(jié)構(gòu)定義完成，機(jī)械項(xiàng)目經(jīng)理可以宣布召開會(huì)議，與總經(jīng)理、電氣項(xiàng)目經(jīng)理、生產(chǎn)部門經(jīng)理、機(jī)械部門、電氣部門一起討論進(jìn)程并起草“機(jī)械設(shè)計(jì)確認(rèn)報(bào)告” M10。起草會(huì)議之前MPM需要把所有相關(guān)資料準(zhǔn)備齊全。
 
M10 is the confirmation of the design, which will be signed by MPM.
M10 meeting is carried out before the design review meeting with the customer.
M10用于設(shè)計(jì)確認(rèn)，由機(jī)械項(xiàng)目經(jīng)理簽字。
M10起草會(huì)議在與客戶設(shè)計(jì)會(huì)簽會(huì)議之前舉行。
 
The Design Validation is a critical, documented, exhaustive analysis of all the things already defined during the opening phase of the project with the target to decide if the suggested solutions complied with the quality requirement, and to find out solutions for eventually critical points. The SE could be called together too, that must control if all the project components are corresponding with the contract description and/or they are agreement with Customer decision.
設(shè)計(jì)驗(yàn)證是一個(gè)關(guān)鍵的程序，記錄所有在項(xiàng)目開始階段已明確的問題并進(jìn)行詳盡的分析，以確定所建議的解決方案是否符合質(zhì)量要求，并找出最終關(guān)鍵點(diǎn)的解決方案。銷售工程師也應(yīng)該參加會(huì)議，并確定是否所有的項(xiàng)目部件與之前和客戶簽訂的合同中所描述的一致。
 
During the internal project review all the mechanic solutions  adopted in the studying phase, the technical sequence of the operations, the electrical system (related with the mechanic one), the electrical/pneumatic solutions on the stations, software structure (made by ESPM), ergonomics (if a worker is necessary), safety solution and eventually installation of protection are duly discussed and confirmed. All these related information should be in M10 draft, and reviewed by MTS, the meeting result should be recorded in M10 meeting miniutes.
在內(nèi)部項(xiàng)目審查過程中，在研究階段所采納的所有的機(jī)械解決方案、技術(shù)方面的操作順序、電氣系統(tǒng)（與機(jī)械相關(guān)的）、工作站的電氣/氣動(dòng)解決方案、軟件構(gòu)成（由電氣項(xiàng)目經(jīng)理制定）、人機(jī)工程學(xué)（如果工人是必要的）、安全解決方案以及最終的防護(hù)裝置都需要進(jìn)行充分的討論并確認(rèn)。以上內(nèi)容必須體現(xiàn)在M10“機(jī)械設(shè)計(jì)確認(rèn)報(bào)告”初稿中，在提交開會(huì)之前必須經(jīng)過機(jī)械技術(shù)主管的確認(rèn)，會(huì)議結(jié)束后必須完成M10 會(huì)議記錄。
 
The M10 registration is filed in the job folder available on the company server.
M10的確認(rèn)文件放在公司服務(wù)器的相應(yīng)工作文件夾中。
 
After M10 meeting, the MEDM will officially issue the Mechanical Design Plan (M09).
M10的會(huì)議之后，機(jī)械部門經(jīng)理正式發(fā)布機(jī)械設(shè)計(jì)計(jì)劃M09.
 
In the job documentation are filed all the Customer’s meeting notes too.
與客戶的所有會(huì)議記錄也都要考慮到這個(gè)文件中 。
 
During M10 it is analysed if the solution chosen are correct and it is also analysed whether the realization cost are aligned with the ones expected by the sales department (sales quotation) and the related costs (M03 and M04).
在起草M10過程中，需要分析所選擇的解決方案是否正確、其實(shí)現(xiàn)成本是否與銷售部門（銷售報(bào)價(jià)）的預(yù)期成本以及相關(guān)費(fèi)用（M03和M04）一致。
 
PHASE 3第三階段:
DESIGN DEVELOPMENT設(shè)計(jì)開發(fā):
MPM must update the specific Design M09 with the modification made after the review and all the received information about the arguments. MPM makes a revision, with the stations modification, the layout update according to the project review.
機(jī)械項(xiàng)目經(jīng)理根據(jù)項(xiàng)目審核之后所做的修改以及獲取的所有信息對具體設(shè)計(jì)M09進(jìn)行更新；并按照各工作站所做的修改及審核后更新的布置圖制定一個(gè)修訂本。
 
During the design phase MPM must supply to EEPM help and support, as well as all the information for processing the risk analysis.
設(shè)計(jì)階段，機(jī)械項(xiàng)目經(jīng)理必須為電氣項(xiàng)目經(jīng)理提供幫助支持以及進(jìn)行風(fēng)險(xiǎn)分析所需要的所有資料。
MPM process all the dates and drawings, managing the internal resources involved in the mechanical design and making it sure to comply with the time planning of the project.
機(jī)械項(xiàng)目經(jīng)理處理所有的日期和圖紙，管理機(jī)械設(shè)計(jì)所涉及的內(nèi)部資源并確保符合項(xiàng)目的時(shí)間規(guī)劃。
 
EEPM, thanks to the received information, defines the station operation, HW and SW system configuration, flow charts for each station’s cycle and processing standard that must be used.
電氣項(xiàng)目經(jīng)理通過所獲取的信息確定工作站的運(yùn)作、硬件和軟件系統(tǒng)的配置、每個(gè)站的循環(huán)流程圖以及必須采用的程序標(biāo)準(zhǔn)。
 
As explained in the contract, MPM and EEPM show the design project to the Customer for the approval according to the procedure. Customer’s decision for project approval are saved in the job’s documentation.
如合同中所說明的，按照程序，機(jī)械項(xiàng)目經(jīng)理和電氣項(xiàng)目經(jīng)理需向客戶展示設(shè)計(jì)計(jì)劃以進(jìn)行項(xiàng)目審批�？蛻舻捻�(xiàng)目審批決定保存在相應(yīng)的工作文檔中。
 
PHASE 4第四階段:
INSPECTION檢驗(yàn):
In this phase, the documentation and project (drawings, diagrams, etc.) are compared with the contract and manufacturing.
在此階段，需要將文件資料、計(jì)劃（圖紙、圖表等）與合同及加工生產(chǎn)進(jìn)行比較。
 
The MPM and EEPM have to sign all the Bill of Materials to prove the inspection and confirmation of the technical solutions, has been made.
Before delivering the drawings and BOM to Mechanical technical supervisor (MTS) , MPM has to ensure that they are all signed.
Before delivering the BOMs to Purchaser, EEPM has to ensure that they are all signed
機(jī)械項(xiàng)目經(jīng)理和電氣項(xiàng)目經(jīng)理需要簽字確認(rèn)所有的材料清單，以證明已經(jīng)做了檢驗(yàn)并確認(rèn)了技術(shù)方案。在圖紙及物料單遞交給機(jī)械技術(shù)主管之前，機(jī)械項(xiàng)目經(jīng)理應(yīng)保證所有相關(guān)文件已簽字確認(rèn)。在物料單遞交給采購員和電氣項(xiàng)目經(jīng)理之前，應(yīng)保證所有相關(guān)文件已簽字確認(rèn)。

MPM must produce the documentation for the following activities necessary for the project completion: materials list, the drawings of mechanical parts, the drawings for commercial components.
機(jī)械項(xiàng)目經(jīng)理必須制定項(xiàng)目完成所必要的下列文件：材料清單，機(jī)械零部件圖紙，外購件圖紙。
 
EEPM after the electric/pneumatic project verifies it with particular attention to technical dates and security-emergency circuit. Certificated diagrams must be signed; if it is necessary in this phase the EEPM can be helped by MPM.
電氣項(xiàng)目經(jīng)理在電動(dòng)/氣動(dòng)項(xiàng)目驗(yàn)證后要尤其注意技術(shù)日期和安全-緊急電路。必須簽署認(rèn)證圖表；如果有必要，在這個(gè)階段機(jī)械項(xiàng)目經(jīng)理可以幫助電氣項(xiàng)目經(jīng)理。
 
Once electrical/pneumatic planning inspection is finished, the materials list is completed and transmitted to CPD for related purchase by EEPM.
電動(dòng)/氣動(dòng)計(jì)劃檢查結(jié)束后，電氣項(xiàng)目經(jīng)理需要立刻完成材料清單并傳送到采購部門進(jìn)行購買。
 
Electrical diagrams are managed by EEPM for software development phase.
電氣原理圖由電氣項(xiàng)目經(jīng)理管理以進(jìn)行軟件開發(fā)。
電氣項(xiàng)目經(jīng)理在軟件設(shè)計(jì)階段負(fù)責(zé)管理電氣原理圖。
 
In case a project is supposed to utilise presses, punches, screws, loading cells, measuring systems, metering systems, vision systems, technical department (MPM and EEPM) collaborate in choosing equipments, according to the material classification sheet, making note their approval on the documentation to send to PUD (it will be used the specific seal which confirms the approval of both ESPM and MPM)
如果項(xiàng)目中需要使用壓機(jī)、沖床、擰緊機(jī)、裝載元件、測量系統(tǒng)、計(jì)量系統(tǒng)、視覺系統(tǒng)，技術(shù)部（機(jī)械項(xiàng)目經(jīng)理和電氣項(xiàng)目經(jīng)理）需要合作選擇設(shè)備，根據(jù)材料分類表的分工，將他們注明批準(zhǔn)的文件發(fā)送到采購部門（使用聯(lián)合采購印章來確認(rèn)由機(jī)械和電氣項(xiàng)目經(jīng)理共同批準(zhǔn)）。
 
PHASE 5第五階段:
INTRODUCTION OF THE PROJECT TO AIMAC向車間裝配負(fù)責(zé)人介紹項(xiàng)目: 
When the project design is finished MPM organizes a meeting for explaining the project to AIMAC that is the assembly responsible. In that phase is compiled the M29 ’ Project Presentation to Assembly Leader (AIMAC)’, this is the most important phase between processing and implementing phase. Before meeting, MPM must prepare all the related documents well first.
當(dāng)項(xiàng)目設(shè)計(jì)完成后由機(jī)械項(xiàng)目經(jīng)理組織召開會(huì)議，向機(jī)械裝配負(fù)責(zé)人解釋這個(gè)項(xiàng)目。在這個(gè)階段編制M29，即“與裝配負(fù)責(zé)人項(xiàng)目說明會(huì)”，這是處于加工和實(shí)施階段之間的一個(gè)最重要的階段.會(huì)議之前機(jī)械項(xiàng)目經(jīng)理必須把需要的相關(guān)文件準(zhǔn)備齊全。

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